Steel

While FilterSense products are used in several filtration and emissions applications in the Steel Industry, their reliability is demonstrated in basic oxygen furnace (BOF) applications. These processes combine highly corrosive gases with high temperature and pressures to create a demanding environment for process instrumentation. FilterSense particulate monitors have become the standard monitoring instrument for fabric filters in BOF and associated energy recovery applications throughout the world. With reliable solutions for harsh applications, FilterSense is prepared to meet the challenges of all fabric filter baghouses in the steel industry.

For applications requiring US-EPA Compliance, FilterSense particulate monitors are providing value to Foundry MACT facilities. Our products are uniquely designed as preventive and proactive solutions that holistically improve plant operations, while ensuring regulatory compliance.

Particulate Monitoring Solutions

Continuous Particulate Monitoring Ensure regulatory compliance (US-EPA, OSHA, MOE, & More). Output in Mass Units (mg/m³)

Leak Analysis & Location Identify filter leaks weeks before visual emissions. Precisely locate filter leaks by row. Proactively reduce emergency downtime.

Basic Leak / Broken Bag Detection Meet BLDS (Bag Leak Detection System) requirements and reliably identify filter leaks as small as 6mm diameter.

Baghouse Control Solutions

Baghouse Diagnostics Preventive process and system diagnostics allow users to identify filter condition, failed solenoids, failed and frozen pulse diaphragm valves, system health and more.

Intelligent DP Control Intelligent filter cleaning control maintains baghouse DP within 0.1. InWC to reduce pulse rates up to 90% for considerable compressed air savings. Easily set cleaning parameters, pulsing sequence and patterns.

Baghouse Controls Centralized visualization and control of many baghouse process variables (hopper level, manual dampers, fan control, sonic horns, solenoid firing, DP, air flow, and MORE).

Process & Equipment Solutions

Downstream Equipment Protection Identify carryover and prevent damage to critical equipment and processes.

Powder Processing Verify optimum capture of valuable product & prevent product loss.

Powder Flow & Injection Verify powder injection/flow and confirm downstream eciency and proper process control.

Environment, Health, & Safety Solutions

EPA Compliance PM CEMS, CPMS, NESHAP, MACT, BLDS

OSHA Ensured compliance to Plant and workspace air quality standards. Safeguard plant personnel from hazardous air pollutants. Reduce entry into confined spaces.

Health & Safety Safeguard plant personnel from hazardous air pollutants. Reduce entry into confined spaces.

Proven Results